Cart Handling Systems
We manufacture equipment to automate the handling of food and beverage air catering carts between flights.
Airline Catering Cart Handling System
One of ICA’s previous projects involved an iconic Australian airline, who commissioned a Queensland construction firm to build a new air catering facility as part of its multimillion-dollar airport upgrade.
This multifaceted project was a complex process, so the construction firm commissioned Industrial Conveying (Aust) Pty Ltd (ICA) to design and manufacture some of the specialised components that facilitate the handling of food and beverage carts as they pass through the facility.
ICA custom designed and manufactured a system that automates the handling of food and beverage carts in between flights. The facility tracks, receives, unloads waste, washes, loads and redeploys airline catering carts according to the requirements of each carrier, aircraft type and catering requirement.
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1. Handling
Dirty meal carts are received from the aircraft and transported to the facility. A moving floor principle enables the transfers and movement of carts. A high degree of system engineering combined with specialised air controls ensures up to 160 carts per hour can be processed safely.
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2. Tracking
AGVs are used throughout the facility to transport carts to and from the multiple loading positions. Cart data is recorded and tracked via scanners and RFID tags prior to entering the storage area. This data is matched with the allocation of required carts for different airlines.
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3. Waste
Conveying of all waste from international and domestic aircrafts. Sterilisation and separation of all international arriving food waste to satisfy AQIS regulation. Under floor waste processing system to improve hygiene and reduce landfill.
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4. Wash
Components of the carts are automatically washed and sorted.
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5. Clean Utensil Conveying (CUC) system
Positioned overhead, the CUC system transports washed components to be reassembled and stored. Utensils are transferred from the wash area to the cart loading area.
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6. Clean Cart Storage (CCS) system
Fully automated, the CCS system operates on a FIFO (first in-first out) principle and holds multiple cart types for different carriers. Carts are transferred from the washing station via sorting conveyors to the lane storage system.
Operational Advantages
Increased Efficiencies - Higher throughput, reduced processing time, less human intervention.
Better control over meal cart movements
Capacity to handle 160 carts per hour, 1200 carts per day
Reduced incidence of health and safety issues
Fresher food for consumers - Speedy processing and handling allows meals to be prepared closer to departure times.
Contact us.
Our highly experienced team provide a complete in-house service including engineering, design, manufacture, supply, installation, electronic process control from concept through to commissioning, along with custom training and ongoing site support.
(03) 5440 5100
145 - 147 Howard Street, Epsom, VIC 3551