ICA manufactures equipment to automate the handling of food and beverage air catering carts between flights. This system can be sold as a complete solution or in segments, which when integrated form the whole turnkey solution.
Cart Handling Systems
One of ICA’s previous projects involved an iconic Australian airline company, who commissioned a Queensland construction firm to build a new air catering facility as part of its multi million-dollar airport upgrade. This multifaceted project was a complex process, so the construction firm commissioned Industrial Conveying (Aust) Pty Ltd (ICA) to design and manufacture some of the specialised components that facilitate the handling of food and beverage carts as they pass through the facility.
ICA custom designed and manufactured a system that automates the handling of food and beverage carts in between flights. The facility tracks, receives, unloads waste, washes, loads and redeploys airline catering carts according to the requirements of each carrier, aircraft type and catering requirement.
ICA’s custom-designed equipment accommodates the different physical dimensions, wheel alignment and centre of gravity for each cart. The different systems that integrate to form the whole turnkey solution are:
Dirty meal carts are received from the aircraft and transported to the facility. A moving floor principle enables the transfers and movement of carts. A high degree of system engineering combined with specialised air controls ensures up to 160 carts per hour can be processed safely.
AGVs are used throughout the facility to transport carts to and from the multiple loading positions. Cart data is recorded and tracked via scanners and RFID tags prior to entering the storage area. This data is matched with the allocation of required carts for different airlines.
Conveying of all waste from international and domestic aircrafts. Sterilisation and separation of all international arriving food waste to satisfy AQIS regulation.
Under floor waste processing system to improve hygiene and reduce landfill.
Components of the carts are automatically washed and sorted.
Clean Utensil Conveying (CUC) system
Positioned overhead, the CUC system transports washed components to be reassembled and stored. Utensils are transferred from the wash area to the cart loading area.
Clean Cart Storage (CCS) system
Fully automated, the CCS system operates on a FIFO (first in-first out) principle and holds multiple cart types for different carriers. Carts are transferred from the washing station via sorting conveyors to the lane storage system.
- Increased Efficiencies – Higher throughput, reduced processing time, less human intervention.
- Better control over meal cart movements
- Capacity to handle 160 carts per hour, 1200 carts per day
- Reduced incidence of OH&S issues
- Fresher food for consumers – Speedy processing and handling allows meals to be prepared closer to departure times.
The reason customers chose ICA
Industrial Conveying (Aust) Pty Ltd are a company of innovators who embrace the challenge from concept to completion to create the best possible system to meet our client’s needs.
“Knowing that ICA is an Australian company with a trusted network of local suppliers gave us the confidence that we could get this done with minimal fuss in a short time frame. The process was faultless from concept to completion.”
Our Point of Difference
As a provider of turnkey solutions, ICA provides a complete in-house service including engineering, design, manufacture, supply, installation and electronic process control from concept through to commissioning. ICA has the expertise, capacity and financial strength to undertake any size project anywhere in the world. With a combined experience of more than 300 years in materials handling technology you can rely on the ICA team to successfully deliver your next project.
- Custom design and turnkey solutions.
- Micro projects to multi-site global installations.
- Industry specific expertise.
- In-house design, manufacture, testing and commissioning.
- Expert installers, custom training and ongoing site support.
- Formed in 1979, ICA is a privately owned company that employs approximately 200 personnel throughout Australia.
- A 39 year history of global engineering excellence, driven by a stable, skilled workforce.
- Our Head Office and manufacturing facilities are located in Bendigo, 160 kilometres north of Melbourne in Central Victoria.
- On our 15 hectares of land we have a total developed factory complex of over 10,000 square metres within three separate fabrication and assembly buildings.
- Design and sales support from our Melbourne office in Tullamarine
- Wholly Australian owned and operated.
ICA’s wealth of knowledge and experience benefits our clients, and is one reason we maintain longstanding relationships all over the world. ICA custom-built materials handling equipment can be found in Australia’s biggest companies and multi-nationals across the globe.
- Pacific – Australia, New Zealand, PNG, Fiji, Solomon Islands
- Asia – Vietnam, Laos, Philippines, Malaysia, Singapore, Indonesia, Uzbekistan
- Europe – Greece, Hungary, Germany, Poland
Our Reputation within the Industry
While we create one-off solutions, we never treat our customer relationships that way. ICA prides itself on building long standing, ongoing partnerships with our clients. ICA collaborate with the world’s best companies to develop our leading edge turnkey solutions. From automation to belting and electrics, we work with suppliers we know and trust, and choose the best components for our custom conveying projects.
Our ability to continue to add value to our clients’ plant efficiency and production is fundamental to our success, and our intimate knowledge of the specifics of materials handling in every client industry is the reason we enjoy satisfied clients and long term relationships.
Clients know the value in our innovative, cost effective and fit for purpose solutions.
Turnkey systems are the most cost-effective way of achieving the best system solution for materials handling. ICA specialises in delivering turnkey systems that are adaptable and versatile – enabling you to include and remove components as required.
As a provider of turnkey systems, we deliver a complete in-house service including engineering, design, manufacture, supply, installation and electronic process control from concept through to commissioning. We design modular systems to allow for upgrades and we are able to be involved on an ongoing basis to ensure your equipment is maintained to optimal efficiency.
Modular turnkey systems give you the advantage as the latest software, control and sensor technologies can be brought into play – and this is the key to providing market adaptability.
ICA specialises in designing and fabricating materials handling equipment. Systems range
from simple through to complex turnkey systems for Australian and Overseas companies.
This affordable range of solutions is not only tough and reliable, it is applicable to almost
any industry and positively impacts the user’s bottom line.
Talk to us about individually engineered solutions for your business today.